Design & Planning

Structural Design

Structural design is the “Bone and Muscle” of a package; a process of engineering custom packaging structures it must protect, unitize, and convey the intended use of the product. Packaging design becomes a silent salesman for commercial products- the packaging helps to sell based on look and feel as opposed to the contents of the package. Structural design gives organizations the freedom to create custom structures that passively sell products without being locked into certain size requirements you would find with stock packaging.

Graphic Design (Offset | Flexographic)

Flexographic:
Flexography is a roll-feed web printing process. Flexographic printing is commonly used to print high volumes of labels and packaging. Presses can print on a variety of films, foils, papers, corrugated board, and paperboard and achieve speeds of 500 to 2000 feet per minute.

Offset:
In the process of offset printing, the plate is made of aluminum. Through a series of rollers, the ink is transferred onto the plate, which then transfers the image onto a blanket, and finally onto a substrate. Offset printing can use a flat-bed process or a rotary process.

Custom Die-Cut Graphic Design

Die cutting is a specialized process that uses tools and machines to make stock material into packaging of many shapes and sizes through cutting, forming, and shearing. The “die” in the name comes from a tool that is essentially a specialized piece of metal used to shape and cut the material that will be used for the packaging.

The die cutting process will be different depending on the specifics of the packaging you want for your product. Products labels will play a large role in this process. Dies come in many standard shapes and sizes such as squares, circles, ovals etc.

Custom Prototype Samples

Start with an idea and end with a product. Mighty Pac Inc. is with you every step of the way!